They are shipping me ANOTHER replacement ReplayTV4160. This will be #4. At least I don't have to pay for it, or pay for shipping #3 back.

I really do hope that my employers box has better quality. Of course, the fact that it can reformat and reinstall while deployed will help a lot. I think all DNNA does is swap out the HD with a freshly formatted/installed one, and does a basic bench test. In this case, they missed that the RF tuner was frotzed.

Of course, the replacement will likely arrive while I'm in Boston.